Aside from the fuel filter and the fuel pump, you can also run into the engine stalling issue if the timing of the fuel injectors is unadjusted. Dipstick oil looks fine. Oil pump is located below the crankshaft with a short pickup tube to the sump for fast pressurization at start-up. Yes there was a problem in 9L in combines with that. I think H006 engine code (below engine serial number on same tag) was the problem, at least in 70 series combines. They fixed it with H008, which I made sure my combinpe had. You do have to do bean counting, even if the numbers of failures are below older series, you must keep some sort of accounting system. Thus, to save your money, claim the warranty of your tractor. The operator of a 8030 Series wheel or track tractor is sure to notice the resulting tractorperformance gains made withplenty of torque and overall power. But only trained technicians should use trouble codes to fix your machine. You can work with this manual after installing Adobe PDF Reader. Unless the posters have actual warranty claim rate information - from the corporate level with verifiable source- dont trust anything that is posted regarding blanket statements on engine series. See your post about the 9 litre engine from deere.were the model numbers ending in h007 and below the problem engines.my combine has h003 with failed head gasket . 4 0 obj While aftermarket parts may be cheaper, they are often not made to the same quality standards and may fail prematurely. There is a procedure for the EGR cooler, tested a couple in my time at the dealer. An issue with the coolant system, such as a leak or clog, can lead to overheating and engine damage. Cooled, filtered oil is constantly sprayed on the underside of each piston. It's not luck if they're designed right and the cost of maintenance isn't very expensive. Best thing is to convert it into a side console, using a 6030 side console if you find one, or just start from a common 2520 side console and remake the console support specific to the 6030, or put 4430 remotes on the back of the tractor with a custom "drill and tapped" 1 inch thick plate that would hold both remotes. local dealer recalled all the 9770s they sold in previous years, pulled engine and rebuilt them all. The large-diameter piston bowl with high-dome design works with the 4-valve head to provide greater airflow with less restriction both in and out of the combustion chamber. Offer shim kits to get the liner height back to were it should be if needed. I wanted to do it right, complete overhaul instead of just fixing the one sleeve. Common problems on the list include things like uneven grass cutting, slipping belts, or minor engine problems. So some John Deere tractors are bound to have problems. In fact, some say these tractors are the most reliable tractors of all. The cylinder head is made of a one-piece, heavy-duty special alloy gray iron casting. Original post said about 200 hours, how many acres is that? If you see the trouble code 637.10 on your 70 Series combine, the crankshaft is broken in the #6 connecting rod journal. What You Should Know, 3 Options To Put On Tomato Plants To Save From Bugs, Are Ants On Trees Good Or Bad? Most John Deere users also faced performance issues with the 12.5-litre engine. This component technical manual (CTM400) covers the base information for POWERTECH 9.0 L diesel engines. Download for iOS. The low-friction piston designincorporates an integral directed oil gallery, taking full advantage of the oil spray jet to improve piston and ring cooling, extendinglife. Has never been a problem and has had great power. I can get 340 out of an 8520 if I pull it down far enough, but that doesn't make it a 340 PTO-hp tractor. A dirty filter can lead to engine failures. The other common cause of John Deere 13.5 liter engine problems is a faulty exhaust filter. When the filter top cover is loosened, oil held in the canister can flow into the sump of the engine. The oil spray jet provides excellent underside piston dome cooling, as well as lubrication of piston pin and pin bushing and cylinder wall lubrication. pod: "na1", It's not a scientific poll, but around here about 25% of the 9870's sold in the past 2 years have blown up within the first 100 hours. Therefore, you can resolve this problem by installing new seals and tubes in the engine. To achieve the strength requirements the system has changed as follows. Regardless of the cause, it can affect your machines performance and reliability. Copyright 2023 Endgame360 Inc. All Rights Reserved. Had 9770 for 7 seasons and replaced normal wear belts and chains and a couple of sensors. Funny, our dealer has four 9570's on their lot and all four have new engines in them due to being complete junk! This is why you should check your engine regularly. I have told my wife several times that I am thankful that I have my farms rented out. //role: VISITOR_ROLE, I had a blown head gasket on a 7.6. The following charts represent relative torque comparisons between 8020 and 8030 Series tractors at various engine rpm. I have many older Deere machines and have heard that JD reliability has gone downhill. we have had 12 9770's and not one engine problem. 9 John Deere 12.5 Liter Engine Problems (With Solutions) 6090CI550 9.0L Industrial Diesel Engine. Deere had some 9 L engines with low liner height between 2006 and 2007. Local independent man. John Deere 13.5 Liter Engine Problems - Bologny John Deere component technical manual is delivered on 1 DVD, has a friendly interface that supports English. 2023 This can seriously damage the cylinders. (usually a problem when first . Additional information is available in this. Block is further strengthened by circular truss ribs that serve as lower supports for wet cylinder liners. Excessive crankshaft end play Check crankshaft end play. It was $2700 for head pulled reconditioned replaced with new head gasket. Dealer will bring a demo. Why would they do that. Specifications. Engine Only at 1,900 RPM - 97/68/EC. Maybe $1000 a year average. Features. Ask them to show you the numbers. 4 Possible Reasons, 13 Handy Tips To Keep Raccoons Out Of Corn, Black Edges On Tomato Leaves: Remedies and Cure, How To Get Rid of Stinging Nettles Permanently? PowerTech Plus engines reach peak torque quickly. One-piece block design features generous internal webbing to provide sturdy engine structure. 2023 epcatalogs.com John Deere 9.0L OEM Diesel Engines - Base Repair CTM400 PDF, Engines, repair manual, Free Online John Deere 9.0L OEM Diesel Engines - Base Repair CTM400 PDF Preview, John Deere Service Advisor 5.3.166 (replaces 5.2) 2022 Offline Agriculture & Turf Equipment Division, John Deere Service Advisor 5.3.166 (replaces 5.2) Offline 2022 Construction and Forestry Equipment, John Deere Diagnostic Kit EDL (Electronic Data Link V3)(Replaces EDL v2) Diagnostic Adapter, John Deere Parts ADVISOR January 2023 Offline, Caterpillar communication adapter III Kit PN 538-5051 (Replaces 466-6258) + CAT ET 2023A, JCB ServiceMaster 4 v23.2.1 02/2023 Diagnostic Software, JETI ForkLift ET (Jungheinrich Fork Lifts) 2023 v4.37 (upd. The coolant manifold is full-length for equal cooling capabilities across all cylinders. The higher-quality engine will be more reliable and durable. PDF John Deere Engines Troubleshooting Another important tip is to ensure that your engine is properly cooled. Oil and coolant drain intervals. //email: VISITOR_EMAIL, If it is low, you need to change the fuel in the tank. Located on left side of engine adjacent to the starter motor, Oil cooler receives 100% coolant flow to assure oil is cooled appropriately, Allows for excellent turn radius at narrow tread spacing. When the oil filter fails to work properly, the oil pump may need to be replaced. Roller followers vs.traditional flat follower lower the horsepower required to move the valve train components. The tools required in performing certain service work are identified in this manual. Do you really think there are guys on here that have no problems with their brand new equipment, yet get on AgTalk and say their engine blew up - just for the heck of it? They have another one to do right after they are done with mine. // There are settings you can pass to the SDK, please check documentation Read each block of information before performing maintenance on your engine to ensure proper maintenance and repair procedures, as well as safely fix the problem. All John Deere 8030 Series tractors feature the reliable and proven 9.0 L (548 cu. Have them help you diagnose then weigh out an independent or pull the head yourself and find a machine shop to work on it. delivery time: 4-20 days. Required fields are marked *. One of the most important things to do is to keep up with regular maintenance and service. They fixed it with H008, which I made sure my combine had. John deere 619 or 10 liter - John Deere Forum - Yesterday's Tractors If you do not replace the water pump on time, the water will start mixing with the engine oil and can cause serious issues in the tractor. Engine, PowerTech Plus 9.0 L power ratings and specifications. The brand produces high-quality and long-lasting machines, butlike any other tractor brandJohn Deere tractors arent perfect. John Deeres 12.5-liter engines are tough and powerful. However, some users reported their problems while driving a 12.5-liter engine. In addition to the exhaust filter, you should also check the air intake and the oil pressure. The brand name of Deere & Company is an American corporation that manufactures agricultural, construction, and forestry equipment's, diesel engines, drivetrains (axles, transmissions, gearboxes) used in heavy equipment, and lawn care equipment. Companies spend millions tracking these rates, and most design engineers are intimately involved in failure analysis. Southeast Iowa. Your John Deere tractors exhaust filter must be replaced regularly to keep the engine functioning properly. Glacial Rock Dust vs Azomite- Which One Should You Use? - Section 02 covers the Repair and Adjustment procedures. That bright green and yellow is iconic in the tractor market. We had trouble with a 9220 as well and never felt like they made it right. Shop. It is because if the air filter is blocked, then you will face the engine stalling issue. They covered it under warranty and They "overhauled" it. Thanks to the PDF format, in which the manual is presented, it is possible to print the entire instruction or the individual diagrams and schemes. About 300hrs /yr corn and soybeans. We have had several power issues through the years, most of them were resolved. Is this blown out of proportion like most things posted are? Have seen some guys fix as fail and have service truck following them half the season. Other 4-valve head benefits are as follows. Your engine will need to be cleaned frequently to avoid a breakdown. ERG was fine, diagnosis was that it was probably a sleeve protrusion. See your John Deere engine distributor or servicing dealer. This problem is caused only if the seals or engine tubes are leaking. LOL!! So, all the possible ways to troubleshoot the John Deere 12.5-liter engine problems are given below. This problem is typically caused by a failure of the cooling system, such as a clogged radiator or water pump failure. Mechanic says just to be on the safe side don't try to finish the last 50 acres. and stroke of 136 mm (5.35-in.). Would have to be randomized, though. //please don't change app_id and pod When I asked the territory service manager what the other two kits were for, he sheepishly admitted that a couple other combines had problems. I don't believe it is a tier IV problem either as the mfgs. John Deere PowerTech 9.0 L OEM Diesel & Base Engine Repair Manual - PDF DOWNLOAD Language : English Pages : 370 Downloadable : YES Format : PDF Size : 18.2 MB . That oil should be changed after the first 100 hours of operation. JohnDeere Connected Support helps you and your JohnDeere dealer keep your OEM equipment running at peak performance. Information in this manual is organized in sections and subdivided into groups: I doubt it very much. Our standard warranty not only covers OEM engines for up to 2 years/2,000 hours but also the JohnDeere parts and accessories added to a new engine by a JohnDeere engine distributor. It's a Class VIII machine, whether you think so or not. 6.8L PowerTech. Viewing a thread - Bad engines in 70 series John Deere Combines borderRadius: '8px', This is a factory and index manual in PDF format. The most common problems with John Deeres 13.5 liter engines can be quite frustrating. Your email address will not be published. 485) Parts Catalog, KIA Microcat V6 OEM Spare Parts Catalog 01/2023 (with Flash player Hotfix), Mitsubishi ASA (MMC) EU, GEN, US, JP regions Parts Catalog 2023, EMS-Express, AirMail. Improved load starting,pulling through tough spots or transporting will be appreciated. If your gas gauge is running high, the filter could be clogged. Combines 9760 or 9860IJ | FarmChat I wouldn't hesitate to spend that kind of money on a machine that is in otherwise good shape, especially if I knew it well. Crankshaft-driven, gear-type oil pump provides positive lubrication throughout the engine. This manual's coverage includes repair and basic diagnostic information for 9.0 L engines John Deere. I know, it sucks to put that much into a machine. Make sure you check the coolant levels regularly and replace them as necessary. Actually they don't use new engines there reman engines. $20,000 later a new long block installed and that pos got traded in. The Most Common Problems With John Deere Tractors - MotorBiscuit They brought another 9770 out, a '09 model, for us to finish wheat harvest with and we were the first to run it after a complete O/H. This manual's coverage includes repair and basic diagnostic information for 9.0 L engines John Deere. The John Deere 13.5 liter engine is the most common problem with John Deere tractors. The cylinder head is made of a one-piece, heavy-duty special alloy gray iron casting. FarmerGrows.com is a participant of the Amazon Services LLC Associates Program, an affiliate advertising program it is designed to provide an aid for the websites in earning an advertisement fee by means of advertising and linking to Amazon.com products. 6090HF485 9.0L Industrial Diesel Engine. If your engine has this problem, it is important to check the oil pressure and repair it as soon as possible to prevent further damage. According to CarLogos.com, John Deere tractors are among the best and most reliable. Final Tier 4 / Stage V Selection Guide. You may need to clean it. Engine Overheating Problems Overheating of your john deere can be due to clogged radiators and air exhaust systems. It also protects John Deere components and accessories installed by an authorized service dealer. Stigler notes that some Tier 4 Interim (Tier 4I) SCR systems use 6 to 9% DEF compared to fuel burn, and that percentage will increase for Tier 4 Final (Tier 4F). The engine design utilizes metric-sized components and hardware for ease of service and commonality with the remainder of the tractor. Its there if they want you to see. (Ships within 2 working days), Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit, Wait Before Opening High-Pressure Fuel System, Minimizing the Effect of Cold Weather on Diesel Engines, Drain Intervals for Diesel Engine Coolant, Exhaust Gas Recirculation (EGR) and Variable Geometry Turbocharger (VGT), Head Gasket Joint Construction and Operation, 9.0L - C2 - Engine Coolant Temperature Below Normal, 9.0L - C3 - Coolant In Oil or Oil In Coolant, Test Engine Compression Pressure with Mechanical Gauge, Check for Excessive Engine Crankcase Pressure (Blow-by), Inspect Thermostat and Test Opening Temperature, Pressure Test Cooling System and Radiator Cap, Measure Intake Manifold Pressure (Turbo Boost), Check for Intake and Exhaust Restrictions. Choosing the right fuel will help keep your engine running smoothly and efficiently for longer. John Deere did not want me to know about the fuel problems in my 9220 bu through this forum I found out that I wasnt the only one. 4 valves on single cylinder of a cutaway engine. The worste thing to do -from a sales standpoint - is release unreliable equipment, and to many manufacturers credit i am rether impressed with their relatively low warrantly claim rate in ag equipment. A dealer service tec guessed that Deere increased the oil journal in the crankshaft at n6 cylinder. Find information on diesel engines and drivetrain components. Tier 3 Selection Guide. These are widely used in many heavy-duty and high-performance automotive engines. You walk into a dealer and ask the history of your tractor and it is hard to get them to print out the past repairs if it came from somewhere else. Yes there was a problem in 9L in combines with that. :^03X6`t:.cOT \D,u^_w$8$7g2t_b}TpfyT TOk1_PP+5eFe L'7 bgYz 2n%. Previously, John Deere supplied similar information on their 10.5 & 12.5L diesel engines. In the chartyou can see when compared with previous models, 8030 Series tractorsreach peak torque at 1600 rpm vs.1400 rpm. Yes is a lot more material going through the new combinesguess what for a quarter of a million dollars minimum they should be able to take it. Keeping up with regular maintenance, using the right fuel, ensuring good cooling performance, and inspecting for leaks or damage are all key steps to preventing John Deeres engine from facing troubles. Fortunately, there are several ways to prevent John Deeres 12.5-liter engine problems from occurring or becoming more serious. Deere & Company. The most common issue with the 13.5 liter John Deere engine is overheating, which can lead to serious damage if not addressed quickly. Combines 60 series engines | FarmChat At The Repair Manual we provide quality Repair and Service Manuals for John Deere. FYI. In some cases, this is caused by an overheated exhaust filter. I think there has been a mob mentallity brewin, I am highly skeptical they are acting on good information. Overall, transmission repairs are among the most common problems with John Deere tractors. Plus, John Deere is North Americas best-selling tractor brand. Had the same issues as you before harvest. Protect your engine for up to five years or 10,000 hours with a John Deere extended warranty. Most of the users of John Deere faced the leaking issue in the 112.5-liter engine. I would drop over dead before I paid JD $8500 to fix a motor they screwed up in the first place. The repair costs are about $500. There is easy element disposal due to elimination of the metal filter casing. It replaces chilled cast iron from previous designs. They talk about John Deere tier 4 engine not reliable. Bypass valve is integral to the canister. John Deere 9.0L OEM Diesel Engines-Base Repair CTM400 PDF - EPCATALOGS Also, you have to keep checking the Mass Airflow (MAF) Sensor and have it cleaned very carefully as it can get worn out due to dust particles accumulation over time. Engines Parts | Parts & Service | John Deere US Maybe the yellow ones are just cheaper to ooerate or maybe we got incredibly lucky. Contact a Distributor. JOHN DEERE Engine For Sale - 15 Listings | MachineryTrader.com They get tired when they get older, but most don't have some sort of major mechanical failure that would indicate faulty workmanship. Save my name, email, and website in this browser for the next time I comment. I have a 9870 sets John Deere combine that has problem with header/feederhouse . He said he spent 5 hours changing the gasket! The 9.0L (548 cu. Nope, this is a JOHN DEERE engine. We have owned over 30 JD combines from the 00 series through the 70 series. He had three "kits" with him. Dividing the rpm change, it shows that a 9.0 L engine will achieve peak torque at a 35% quicker rate than the models it replaces. Search my posts. Four large valves per cylinder sit in a flat cylinder head. Using cooled EGR in conjunction with SCR, however, enables John Deere's emissions system to use less DEF and thus improve fluid economy and transient performance. We could argue all day long about whether they do so in a timely matter - and whether they should be more aggressive with recalls - but in the end thats mostly corporate admin making those calls. 9.0. You could get really lucky and its just the EGR cooler, no guarantees on that though. Either way, I would not finish last 50 either. Best bet is to have dealer diagnose. There is a procedure for the EGR cooler, tested a couple in my time at the dealer. I wouldn't hesitate to spend that kind of money on a machine that is in otherwise good shape, especially if I knew it well. There is special engine break-in oil used at the factory to assure proper seating of all components. Azomite vs Dolomite Can They Be Interchanged? Our managers proceed your order the same day. Large oil pump has reduced loading with optimized oil flow. - Section 01 covers the safety measures to follow while repairing the engine; engine identification features, engine emission & application details, and information about the fuels, lubricants & coolants. . All Rights Reserved. Visit the rest of the site for more useful articles! Also, it is essential to inspect your engine routinely for signs of wear or damage. This problem cannot be ignored because 12.5-litre engines are powerful. Registering your new John Deere engine or drivetrain component makes it easy to get warranty service if you should ever need it. // you can add more details about the visitor here Roller camshaft followers shown on cutaway engine. Best bet is to have dealer diagnose. Specifications. A defective exhaust filter can cause your tractor to produce a lot of gaseous emissions and a flooded engine. The only thing that is required on an annual basis for your cooling system is asimple test of coolant conditioner. There is just no perfect machine. That still doesn't change the fact that you can spot "trends" by watching these boards. Emissions Brochure. Plus, an intense vibration during operation seems to jar, loosen and potentially break or wear down moving parts, which leads to repairs. All 8030 Series tractor engines have a constant horsepower range of 1500-2100 rpm with a PTO horsepower bulge up to 13 percent. Just a tad low on antifreeze. boxShadow: How To Keep Petunias From Getting Leggy? I think all the new emissions standards are just another example of how determined this country is to commit economic suicide. In fact, John Deere provides troubleshooting information for its customers. There are new performance characteristics of the 9.0 L engines that assure excellent performance in most any situation. There are several ratings systems used by other brands. 1,040 I believe. Thus, we have provided you with all the possible ways to troubleshoot the problems that can pop up in the 12.5-liter diesel engine. Cost to me is nothing. It will also lead to lower horsepower and lower fuel efficiency. Plus, an intense vibration during operation seems to jar, loosen and potentially break or wear down moving parts, which leads to repairs. Engine uses special powdered metal valve guide inserts with impregnated lubricant for proper seating and to prolong wear. We only found one 9.0 motor in the Midwest.. combine was down 4 days and hammered thru the last of 250 act of corn without any issue, After reading all this, I'M DARNED GLAD I have the old bullet proof 8.1, I am not familiar with this motor but $8500 for a head gasket even if they send head off to be redone seems steep.! I know of a new '10 model 9770 that when they were backing it off of the truck from the factory it was knocking. Seems to me like Dutch has had more than his share of problems with the 8.1L engines. New John Deere 2.9L 3-Cylinder Diesel Engines - SAE International The benefit of steel is that it is four times stronger than a cast iron and 62% harder surface for long life of the cam and roller lifters. Disappointing such a low hour machine with a poorly designed engine. The water-cooled particulate filter prevents the engine from overheating. These are some of the problems that pop up in the 12.5-liter engine of John Deere. The users mentioned that the engine oil leaks and sometimes mixes with the coolant. Moreover, you can also run into this problem if the fuel pump is defective.
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