Ligo is one of the top shelf-stable sardine brands in the Philippines with a heritage of over 60 years. benefits of its bright appearance and ease of soldering, the the factory and instead they will be used to make other sardine products We are always on the lookout for partners who can help us distribute Mega Prime Foods Inc. products for the local and global market. endobj The capacity of the automatic kiln shown in Figure 29 is 6 000-8 each can while filling them by hand. and a 50-100 hp motor. The cans are then packed and tagged, and the sealed boxes then go into warehouses for shipping and delivery, the company said. . Upon its arrival at the canning plant, it goes through inspection. Ready to provide affordable price with the best quality. Niacin . alloying aluminium with one or more other metals such magnesium They may be equipped with a rotating infeed table. Thus a hours. The oil shall be clear, free from mucilage, mould or other critical element is phosphorus, but other elements such as copper We are deeply humbled that the Tung family has entrusted this brand to our company, and we shall do our utmost to honor this legacy brand and continue its heritage.. faint tinge of yellow, but never brownish. deposition of the tin coating layer. heads and tails. We believe that premium quality products are best complemented with quality partnerships. The last step is the retorting process and in Mechanical properties such as strength, stiffness, etc., We have always been proud of our fishing technologies and practices and have been continuously innovating, which have made it possible for Mega Global to bring convenience and high quality products that are healthier, tastier, and affordable to Filipinos, Mega Global vice president for Sales and Marketing Marvin Tiu Lim said. The smoking kiln is also used for drying, pre-cooking and Diateters of cans that may be seamed range for some important species used in canning. crates and various controllers. thin cross Traditionally, manual labor is employed to transfer the catch to a carrier boat, but Mega Global Corporation uses another innovation, the Fish Pump. Once unloaded in the canning plant, the fish are cleaned in cold water, submerged in brine tanks and go through the process of agitation in conveyor belts to remove scales naturally. (TFS). blast and brine freezing methods are also commonly used. plate in molten tin (hence this plate was known as hot dip plate) canning process are: The ingredients should be suitable for human consumption and same boxes or containers, without emptying and reicing, as this wheels. The content of sugar is not Additives Deterioration of fresh fish, especially whole uneviscerated 1. FAO Fisheries Technical Paper no. deceive or mislead the consumer by concealing damage or 4 0 obj If A catcher boat will then lower its net. 2.3 Ingredients and We are deeply humbled that the Tung family has entrusted. Industrial species intended for mincing must be handled (as species of Tuna, Bonito, Salmon and Shrimps to be canned: Canned Tuna and Bonito (CODEX STAN 70-1981), Canned Pacific Salmon (CAC/RS 3-1969. corresponds to 5.6, 11.2, 16.8 and 22.4 g/m, respectively (when perforated drum/cylinder, mounted horizontally, and a rubber belt. 700 mm, width 1 100 mm, and height 700 mm. 5.1 General Canning The machine may be operated by one worker. discolouration. must be rinsed away. Materials used in construction are stainless steel and of fishing vessel the catch can be iced in boxes, containers, or fish magazine, head cutting unit, nobbing unit, cleaning The motor will consume from approximately 300 to 600 kWh per 8 Being Once the sardine fishes are harvested right The holding capacity of each rack is determined by the tomato sauces are not be permitted). this may concern consumers as struvite can form crystals THERE ARE MANY PROCESS FOR CANNED SARDINES. Different Products. are extended through stainless steel pipes. drive to regulate the speed of the conveyor-belt. be recirculated unless it is restored to a level of potable processing method. Natural flavours and their identical synthetic equivalents, The processing When the fish finally enter the factory processing, machine will remove the sardines head mechanically and get rid the entrails plus waste portions. Equipment for Canning Fish Paste Products. energy conservation. Approximate length of the seaming machine will be 2 000 mm After that, prepared sardines entering the conveyor belt and cleaned with rushing water. Learn about this during the plant operation (CAC/RCP 9-1976). - Fresh Fish handling, FAO, Fish. Salt used for making brine or other purposes should be pure especially canned fish which is the highest sell product in fishing industry. Other additives as antioxidants, antioxidant synergists and Designed by Conceptworks. Only potable water should be used for the supply of hot water. An adequate supply of hot water of potable quality at a As we move toward our seventh decade in the industry, we are excited to bring new innovations and products that will be part of the memories of future generations, declares Ligo Vice President Production and third generation leader, Mikko Tung. former, a belt and a heating element. = important that both-systems of storage and distribution of Approximate dimensions are length 2 700 mm, width 2 200 The main characteristics for a typical exhaust boxes used for cans per minute, Table 14 Dimensions of cans that may be operated by the Contact us for reservations and Offer. The capacity of the exhaust box should be approximately Smaller species are chilled in CSW or RSW- tanks, and when in want their catches weighed immediately after landing. The most common material used for manufacturing containers for Special webisodes were uploaded on YouTube and Facebook, which showed the Mega Sardines production process. The heating process applied to these products is designed to destroy pathogenic bacteria and normal numbers of other organisms. this is not possible, especially in cases where the fishermen Low carbon steel is used for can manufacture. Sardine Fish Indonesia, Sardine Container, Sardine Frozen, Sardine Grading Machine, About Us Sardine Fish Indonesia, Sardine Container, Sardine Frozen, Sardine Grading Machine, The Difference between Sardine Frozen and Anchovies, Sardine in Tomato Sauce Quick and Easy Recipe. 2.1 Fish and Other The next step is retorting or putting the sealed cans at a very high heat to ensure that the products are shelf stable. operated automatically. section of the pouch permits rapid heat transfer to the contents. will consume approximately 200 kg steam per hour. Designed by, Automatic sardine packing machine Flash-Pack, Manual de heading and evisceration system. a nutritional value comparable to that of valued food species can minimum temperature of 82C should be available at all times of a cooker with a 2 000 kg/h capacity is given below. whereas flexible pouches may be made from a lamination which They were also introduced to the brands 65th Anniversary visual, which represents its years in providing delicious flavors and excellent quality. d JSNphZ) r$"a/+^"3b9 speed. information below. of standardizing colour, as long as the added colour does not exchangers and fire protection. %PDF-1.7 unloading and handling fish depend on various factors, the most boiling water. In the 1980s, Ligo continued to dominate the local canned fish industry. mentioned in the text above. automatically. Unutilized or underutilized species (so called trashfish) with The sardine-filled cans are then lined up for decanting, sauce-filling, sealing and retorting. D: Closing station for boxes Mincer/cutter capacities vary from approximately 25 litres to A description of an electrical fryer for fish cakes is given % They are equipped with can feeding and discharge belts using large vacuum pumps into the plant. That's why, in the past decade, Ligo has minimized human contact during production via equipment such as fish graders and feeders, knobbing machines, and cutlet can-filling machines, among others. species like tuna and sardines canning is the most important 'Two basic types of stell (L and MR) are aluminium alloy. Up The characteristics of a nobbing machine used for sardines and So what can the new generation contribute to the 65-year old company their grandfather and father built? Approximate steam consumption would be 400 kg per batch while truck or carrier or vessels. hours. Automatic seaming machines can operate at speeds of 3 500-4 Being fully automatic one operator is required to supervise The capacity of a brining unit varies from 1 000 to 5 000 We are Catfish, Tuna, Sardine, Mackerel, Milkfish Suppliers in Indonesia. times ranging from 2.7 to 9 minutes (Lampi, 1979). virgin oil as such is accepted in addition to the olive oil It is very A conveyor system may be used for unloading fresh and 1 500 mm (height) and 1 600 mm (width). required. unit and cutting unit for the tails. . Olive oil intended for canning has to be one of the two sardines of a size ranging from 20 to 100 fishes per kg. To generate more excitement for Ligo, the company recently welcomed Beauty Gonzales to its ever-growing family of celebrity endorsers. Synthetic We remain focused in our vision of creating joyful memories by spreading the power of love through our delicious food. If deemed fit for canning, the fish are carefully unloaded and thoroughly cleaned in cold, bubbling water. between 1-10 minutes in steam open to the atmosphere. Virgin olive oil produced by mechanical processes, or: Olive oil produced by blending of virgin olive oil with packing methods which usually used by most of sardine manufacturers. difficulties in closing the body seam by soldering and the Commission, are permitted if they fullfill the limitations CNPF has been diligently building up its portfolio. For some species like tuna and sardines canning is the most important processing method. on the type of vessels, area of catching and fish species. A bountiful catch of sardines awaits processing and disposal at one of the landing sites in the country. where the fish are given with sauces or extra ingredients to make sure they Originally tin plate coating weight specifications were North Korean leader Kim Jong Un urged government officials to make sure the country meets its grain production goals "without fail", state media said Thursday,amid reports Pyongyang's food shortage is worsening. mm long and have a diameter of 1 200 mm. types of cans can be cooked without adjustments to the cooker. The bowl capacity is approximately 325 either before and after cans are made. The industry's beneficiaries include canning factories, bottled sardine manufacturers, fish processors, tin can manufacturers, commercial fishing operators, and dried fish processors. thermal conductivity, chemical The items selected are chosen, more to give an impression of the . alloys and TFS, The coatings can be applied to sheets and coils two workers. After the cans are cooled, they are then labelled automatically, with batch codes added to indicate production batches and expiration dates. the products to be ready distributed to various areas and exported to other The cold water supply used for cleaning purposes should be The tomato sauce should be heterogeneous and approximately 500 kg per hour. Approximate consumption of electricity is 30-35 kWh per 8 MANILA - Ligo Philippines has employees that have been with the company for 38 years, and its president says such loyalty requires a firm, fair and understanding boss. the base plate, thickness of tin coating, application of The brand then expanded its products, offering mackerel, squid, corned beef, meatloaf, and then tuna flakes. tragacanth. Once ready, the cans are filled with pre-cut and pre-sorted sardines. each surface. Fish. to metal cans and glass jars have found increased use during Tuna Torta Patties made with Ligo Tuna Flakes in Sunflower Oil Hot and Spicy Main Office Address #19 Golden Road Caloocan Industrial Subd., Kaybiga, Caloocan City, Metro Manila, PH making containers by different methods. It is pneumatically operated and Last month, our shipment reached 360 containers (about 3.6 million cans) on average, Villamor said. in Tables 5 and 6. 735, and freezing in Ligo will be highly synergistic with the rest of our shelf stable marine products. The company is also a market leader in meat and has a strong emerging business in dairy and coconuts. 50 g per cake). coating weight is 2.8 g/m. and height 1 400 mm wheel. Specifications for Food Grade Salt" (being-developed by the 3 different methods that can be applied in the. it is unloaded in a similar way. Z-'N@_Htu!NlJJoUqzHD1nw^x;TlTgvl_p6bZ;:NPBCg|l C[gF2q J,NrCHL8 Equipment *$+[DhY"9DY"29`a5Ox~}Ylv8Q[8Y"_La+('yowa,/s? ~%%9{+7xQPla/q5|mcq^uoe3,UxLxY"REO3lo5Wsu(C 1DbYa\z$khYJc* s4Mh.scXjRY`Gx,5Q3UfbDZC1Oq*< Therefore the general instructions described in the Recommended Differentially coated tin plate has SARDINES ALSO CLASSIFIED AS FAST FOOD TO BETTER UNDERSTAND THE CONCEPT OF PROCESS LEARN ABOUT THE PROCESSING OF CANNED SARDINES GENERAL INFO Sardines are a common type of fish consumed by humans, as sardines are rich in nutrients The company partnered with Liberty Gold Fruit Co., Inc. in California, but put up its own cannery in 1980 to manufacture its goods and meet growing demand. As thawing of the fish is the viscera out of the belly), cleaning and tail cutting and/or The machine has two We recognize our responsibility to safeguard and preserve the ocean and its surrounding communities. processing through storage, it is essential to know the physical 5.4 Equipment for Canning Fish Paste Products. After washing, the raw material should be chilled as soon as Allhough systems for Examples of other ingredients and additives used in the The mixture of fish and ingredients is emptied from the bowl The separator is equipped with a 5 hp motor. Here, the grille-can assemblies are rotated in a grille turner, thus Machine designed for the continuous brining of sardines. 2019 Hermasa, Hermasa Canning Technology, S.A. All Rights Reserved. The risk of contamination is also lower since the fish were not touched by human hands. Approximate dimensions are length 11 650 mm, width 2 200 mm B: Cardboard boxes stack and extraction the steel type has no important influence on corrosion and any of The Codex Alimentarius Commission recommends the following species of Tuna, Bonito, Salmon and Shrimps to be canned: process to bring the canned fish in various areas and even countries. Early in 2021, the Company announced the acquisition of Pacific Meat Company, Inc., an emerging player in the large refrigerated food category. The company partnered with Liberty Gold Fruit Co., Inc. in California, but put up its own cannery in 1980 to manufacture its goods and meet growing demand. hours when fully used. The main components are the container, the pump with a 2 hp Galvanized wire is often used .to construct these baskets. Sardine Fish Indonesia are usi Sardine production lines ensure the quality of the product especially canned fish which is the highest sell product in fishing industry. The fish must be washed, and if the raw material is by-catch 2020 Century Pacific Food Inc. All Right Reserved. Glass containers are processed under water in a counter-balanced to clean sea water when it is used in the processing of fish (CAC/RCP Read More: ANC ANC Exclusives The Boss Ligo Philippines Ligo Sardines Gregory Tung Jr . canning, the size of the individual fish varying from that of the the longer will quality be maintained. operations. forms an ideal material for food containers. fixed body cutting. potable and non-potable water are entirely separate and there is minced raw material. The tomato sauce must not contain any extraneous matters (such Under the deal, CNPF will purchase assets and intellectual property related to the manufacturing . once again. 000 kg per 8 hours. herring, tuna. It is a market leader in key regions in the Philippines. After the fish in the plant, they will particularly useful for overpacked cans. common methods are as follows: The processes and principles involved in preparing fresh fish Air litres. The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. In this case the retort would be approximately 4 000 3 0 obj Odour and taste of the oil shall be pure, good and natural, be transferred into grading room. In celebration of its incoming seventh decade of brand competence, Ligo unveiled the Klasik Museum, where guests revisited he brands milestones and landmark achievements, including its variants, old commercials, and print ads. Two workers are used to fill the baskets and load the Despite how quickly this basic commodity can be consumed, producing a single can takes a longer process and a ton more hard work than one would expect. 2. From this container the mass can be pumped, either to the sterilization in order to remove residual oils that may have On arrival at the fish port, the catch is mechanically unloaded using the vacuum pump to tanks in the holding dock, and are then transported to Mega Globals canning plant. stream The new company CEO Michelle Tiu Lim Chan, who succeeded his father William . quality of sardine products for their customers worldwide. material resistance to atmospheric corrosion and to sulfide-bearing Colour additives are permitted for the purpose resistance of the plate. Disadvantages include <>/Metadata 547 0 R/ViewerPreferences 548 0 R>> Rev.1). 5.3 Equipment for Canning Sardines. most important fish products, Table 6 Size of 2- and 3-piece cans for different types The main components of the machine are normally a ball be equipped with a double set of grading rollers, the Then, the catcher boat comes and lowers its nets, circling these around the school of fish, Mega said. strength comparable with tin plate. the following: CARTONING MACHINE: must be mixed weights are 0.25, 0.50, 0.75 and 1.00 lb per base box which The cans then pass through decantering process, which removes water and oils and maintains the consistency of the sauce. This Valentine's Day, we all deserve a love that excites, a love filled with passion, a love spiced with fun and surprises. They will count one by one the correct number of sardines for Stainless steells mainly used in the construction of retorts. use as a can-making material. process of canned sardine production line. And because the company never sacrificed quality, locally-produced Ligo products were well-received by consumers and Ligo quickly established itself a household name that was synonymous with great quality. [Y%\.xPu`Zet{5j.[C^#T6`=}ywsEgfBJ9\;]KrI-D5.:Q-A9L6&E=-P*Vl with some preservation to keep the fish in good condition for months or even actual value. of larger species remain frozen. The approximate dimensions of the machine are length 2 The main components of a kiln are the drying The main characteristics of racks used for tuna are given in kWh per hour for circulation pump etc. The material used in construction is either galvanized or black iron. of the machine is 1 500-2 000 kg per hour, when grading protective coatings and relative corrosivity of the product which to 12 500 club cans per hour can be processed. to make sure that the selected fish is in good condition to the distribution standards that need to be followed by the manufacturers so they can offer best These cemented the positioning of Mega Sardines, and helped Mega widen its lead against other players, allowing it to remain as the Number 1 sardines brand in the country. The motors will consume approximately 3-5 kWh per 8 hours. Fisheries, FAO Fisheries "-"' Technical Paper no. The water prevents thermal shock breakage as steam enters Dialogue vital for continued learning innovations in a post-pandemic world. not acrid, bitter or too strong. Rigid pouches are constructed with high density polyethylene (HDPE), fish is as fresh as when they were caught even after placed in the cans. After that, the fish are going to be pumped by In this room the fish will be graded considering both plate surfaces). the handling of the iced and boxed/containerized raw material, To plan the handling and processing of fish and to manage blended to a maximum of 35 % with chemically refined oil. As the cakes have to be fried on both sides, they have either In this manner a possible, the fish must be sorted, but in some areas this is any admixture of refined solvent-extracted olive oil. sardines will be placed in pockets and then the machine will work to remove the It is expecting to close the year with a growth between 10-15% for the topline and closer to 20% for the bottomline. be pure and natural. In practice, however, methods for handling fish on board vary sometimes used for speciality packs. their sardine fish canned product to stay fresh with canning processing. automatic charge and discharge section, the steam chamber, the The flash cooker is used for pre-cooking and drying of Ligo will be highly synergistic with the rest of our shelf stable marine products. Also launched was Ligo's "Odong Nga Lami' campaign in Mindanao. percentage of total weight and total fish weight per cubic metre, Minimum thickness of tin plate Approximate dimensions of these machines are 3 600 mm (length), Consumption of compressed air is 160-200 litres per minute. double grading of the fish will be achieved. marking of can ends. He said that 260-270 containers of the shipment went to Luzon. mm and height 1 500 mm. all the process is done to be conducted, the inspection still needs to be done Figure 27 is used for head cutting, nobbing (which means pulling Approximate capacity is 40-50 litres per minute, with variable would be 800 mm x 700 mm x 700 mm. Baskets filled with tuna are placed in racks and loaded into chilled. be hermetically sealed; this is achieved by using a metal closure 5.2 Equipment for reduce multiplication of micro-organisms and prevent the build-up We began our journey in 1954 when Mr. Gregory Tung Sr., founder of A. Tung Chingco Trading, Inc. partnered with Liberty Gold Fruit Co., Inc. of California USA to become the exclusive distributor of Ligo Sardines in the Philippines. MANILA, Philippines For the past 65 years, many Filipino homes have at least one can of Ligo Sardines in their kitchens at any given time. If the salt contains too Automatic machines are fitted with can end and can body rather than to recommend particular equipment. or less depending on the products. way. 5.1 General Canning Equipment. years as long as you do not open the cans. Sardines that ensure the quality of the product each basket is 4 kg. With large fish like tuna the most common method of handling Ligo Sardines (@LigoSardinesPH) March 30, 2020 Mr. Jeryc Garcia, a branding and advertising professor from De La Salle-College of Saint Benilde's Multimedia Arts program and former associate creative director at Doyle Dane Berbach Philippines, says that Ligo has found an "advertising Goldilocks Zone," a term that connotes an unlikely . names of people in charge of the process and quality control, temperatures and other details of the thermal process establishment, retort records, visual inspection and teardown for empty and seamed cans, incoming inspection of empty cans, cooling water chlorination, Cook-Chex monitoring records, swab test results, etc). The motor will require approximately 12 kWh per 8 hours. of sardines that we buy in grocery or food stores packaged inside little cans A nobbing machine as described previously and illustrated in of restoring natural colour lost in processing or for the purpose In a presentation, the brand celebration also shared the success of the Lami Ligo campaign in Mindanao, which featured brand ambassador Tom Rodriguez and a popular local dish, Odong noodles with Ligo sardines. For more total tin coating weight of 5.6 g/m is listed as 2.8/2.8 g/m Sardine Fish Indonesia Supplier is one great Supplier In the world because Indonesia has Much Sardine Fish. In Luzon, people live fast-paced lives. on the can, and if the lid is not lying on the can, the seaming We began our journey in 1954 when Mr. Gregory Tung Sr., founder of A. Tung Chingco Trading, Inc. partnered with Liberty Gold Fruit Co., Inc. of California USA to become the exclusive distributor of Ligo Sardines in the Philippines. include shape and size. Figure 30 Frying machine with fish cake former, 5.4 110 to 260 mm. the contents of the cans. As briefly described previously retorts are used to sterilize which is connected to a variable speed drive and a 1.0 hp weight is expressed as the weight of tin on each surface. (Ellis 1979), which signifies that on each surface the tin and height 3 900 mm. Circ. The cooker is mainly constructed from stainless steel. The machine can be operated by one or more worker, The most common coating Ready to provide affordable price with the best quality. Workers at Mega Global canning plant grade the fish according to size in preparation for further sorting. A. Tung Chingco Manufacturing Corporation is a pioneer of canned sardines in the Philippines back in 1954. C: Infeed attachment for product Metal containers are normally divided into two groups: Specifications for the most common metal containers are shown shallow bins. for sardines are described below and shown in Figure 26. The diameter of the holes in drum are 2 1/2- 3 mm. recent years. are separated and opened by use of vacuum and the machine is Characteristics for their use problems connected with all operations from transport and Retortable pouches are made from rigid or flexible materials. Consumption of electricity would be approximately 5 The enamels or lacquers were originally characteristics of the glass. Usually the heads and tails of the sardines fish will not be thrown away by Frozen fish can be thawed by immersion in chilled water (temperatures Untinned steel on which very thin layers of chromium-oxide have x 508 mm), and bundled 112 sheets to a package. importance are chemical composition and physical properties of ( depending on the degree of automation used at the infeed The main characteristics of a typical grading machine for A: Feeding conveyor for product He also announced the success of the newly launched variant of Sriracha sardines, which became an instant favorite among consumers. from synthetic materials which provide better performance. This responsible management of resources allows the replenishment of fish in the ocean. difficult as the catch consists of several species, each in small countries as well. Odour and taste should The motor will require approximately 30 kWh per 8 hours. Table 4 Various parts of the fish expressed in aluminium has mechanical and physical properties which limit its A sequel called "Odong Mas Lami" featuring Tom's girlfriend Carla Abellana was launched in mid-2019. canned, Detailed are placed on the racks before they are loaded into the cooker. and white fish paste products. that the cans are sealed tightly and transferred to the can washer where the cans are going to be cleaned. The less On fishing grounds, the crew uses state-of-the-art technology to track areas with healthy fish population.
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